FMEA matrix to identify the criticality of failure modes on the basis of RPN scores

S. No.Failure modesSeverity (S)Occurrence (O)Detection (D)RPN (S × O × D)Risk
1Stirring speed (rpm)43224Medium
2Stirring time (min)44232Medium
3SA (%)45240Medium
4ST (min)55250High
5Total lipid conc. (%)55375High
6Surfactant conc. (%)55375High
7Rate of mixing2124Low
8Temperature (°C)33218Medium
9Bead size2214Low
10Bead shape1111Low
11Beaker size2214Low
12Beaker color1111Low

conc.: concentration; rpm: rotation per minute; SA: sonication amplitude; ST: sonication time